Trapped Accelerator Pedals Come to Haunt Toyota and Lexus Again, 2.12 Million Vehicles Recalled in the USA

The Toyota Group may be off the hook over suspicions of unwanted sudden acceleration caused by software-driven throttles after the findings of the NHTSA-NASA study, but the Japanese automaker is once again making headlines over trapped accelerator pedals. Today, Toyota announced that it will conduct a voluntary safety recall of approximately 2.12 million vehicles in the United States to address accelerator pedals that could become entrapped in floor mats or jammed in carpeting.

More specifically, Toyota is recalling approximately 20,000 Lexus GS 300 and GS 350 All-Wheel Drive vehicles from the 2006-2007 model years to modify the shape of the plastic pad embedded in the driver’s side floor carpet. According to the company, if the floor carpet is not properly replaced in the correct position after a service operation, it is possible that the plastic pad embedded into the floor carpet may jam against the accelerator pedal and keep it from returning to the idle position.

Lexus said owners of the involved GS 300 and GS 350 AWD vehicles will receive a notification by mail in early March 2011.

The Japanese automaker is also recalling approximately 372,000 Lexus RX 330, RX 350, and RX 400h vehicles from the 2004 through 2006 and early 2007, plus another 397,000 Toyota Highlander and Highlander HV SUVs from the 2004-2006MY to replace the driver’s side floor carpet cover and its two retention clips. Toyota said if the cover is not installed correctly, it may lean toward the accelerator pedal and jam it in a partially depressed position.

The company stated that owners of the involved RX and Highlander vehicles will receive an interim notification by first class mail beginning in the near future, explaining how to inspect for this condition or that they may contact their local dealer to perform the inspection. "Owners will receive a second notification once the replacement covers are available," the company said.

In a separate action, Toyota added another 1.38 million vehicles to the company's November 2009 recall to fix floor mats that could shift out of position. The models added include:

• Approximately 603,000 2003 through 2009 4Runner
• Approximately 17,000 2008 through 2011 Lexus LX 570; and
• Approximately 761,000 2006 through 2010 RAV4

"Owners of the involved 4Runner, LX 570, and RAV4 vehicles will receive an interim notification by first class mail beginning in the near future, informing them of the condition. Owners will receive a second notification once the recall preparations are complete," said Toyota in a statement.

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Honda Recalling 97,201 2009-2010MY Fit Models in the States

Potentially damaged lost motion springs are the cause of Honda’s latest recall in the U.S., which affects 97,201 2009 and 2010 model year Fit vehicles. Parts of the engine valvetrain, the lost motion springs may bend or break over time due to the compression forces exerted on them by the rocker arms, resulting in abnormal engine noise or even damage.

According to Honda, no crashes or injuries have been caused by the defective components. The Japanese automaker will start notifying customers by mail in early March, and have them take their vehicles for an inspection carried out at an authorized dealer.

Owners can also find out if their cars need repair by accessing www.recalls.honda.com or calling the company’s hot-line service at (800) 999-1009 and selecting option 4.

By Csaba Daradics

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What Grinds My Gears about the Recent Developments in Toyota's Unintended Acceleration-Saga

A few things happened in the past 24 hours that grind my gears on the subject of Toyota Motor Corp.'s "unintended acceleration" saga. The first thing that ticked me off were some smart-ass headlines for the findings of NHTSA-NASA study from the same sources that were bashing the Japanese company with Daily Mirror-like titles a little over a year ago. That's something like looking at the mirror and saying who's the dummy now... No need for further explanations on that.

The other is that, Toyota, its PR associates and even some news sites / blogs are focusing on the software-related findings and either leaving outside or playing down the two mechanical defects - a.k.a. the “sticking” accelerator pedals and a design flaw that enabled accelerator pedals to become trapped by floor mats. These defects lead to some 8 million vehicles being recalled in the United States alone.

Yes, the study by NHTSA and NASA found no evidence for electronic-based cause for unintended high-speed acceleration, but that doesn't mean Toyota is innocent for the rest of the sudden acceleration-related issues nor for neglecting to notify the government agency of the sticky pedal defect for more than four months after the company found out about it.

By John Halas

[From NHTSA]

Timeline of Major Events

• March 29, 2007: NHTSA opens a preliminary investigation into pedal entrapment on MY’07 Lexus ES350 models based on five consumer complaints alleging three crashes and seven injuries. The all weather floor mat is identified as the possible cause of these incidents.
• July 26, 2007: A fatal crash occurs in San Jose, CA involving a ‘07 Camry in which the driver suffers serious injuries and the driver of the struck vehicle is killed. The incident also appears to have been caused by a pedal trapped by an all weather floor mat.
• September 13, 2007: After determining the fatal San Jose crash was caused by floor mat entrapment, NHTSA tells Toyota a recall is necessary.
• September 26, 2007: Toyota recalls 55,000 floor mats in ’07 and ‘08 Camrys and ES350s.
• August 28, 2009: A fatal crash occurs in Santee, CA, involving a loaner ’09 ES350. The vehicle is found to have an all weather floor mat from another Lexus vehicle. Investigators find that the vehicle’s previous driver had reported an entrapment incident to the dealership.
• September 25, 2009: NHTSA meets with Toyota and tells the company that the floor mat recall is insufficient and the agency expects a recall for the defect in pedal design. Three days later, Toyota tells NHTSA the company will recall the gas pedals.
• October 5, 2009: Toyota recalls 3.8 million vehicles for pedal entrapment by floor mat and sends an interim letter to consumers telling them to remove floor mats. The defect remedy involves gas pedal reconfiguration, floor pan/carpeting revisions, and ‘brake pedal override’ software for vehicles with keyless ignition.
• December 15, 2009: NHTSA officials meet with Toyota executives in Japan to explain NHTSA’s defect recall process and underscore Toyota’s obligations under U.S. law to find and report defects promptly. Toyota commits to making improvements.
• January 16, 2010: Toyota informs NHTSA that certain CTS-brand pedals may have a dangerous ‘sticking’ defect. NHTSA calls an in-person meeting on January 19.
• January 19, 2010: At the meeting, Toyota provides field reports on sticky pedal incidents, and NHTSA tells Toyota the agency expects prompt action. Toyota informs NHTSA several hours later that the company will issue a recall.
• January 21, 2010: Toyota recalls 2.3 million vehicles for the sticky pedal defect.
• January 27, 2010: At NHTSA’s urging, Toyota expands its pedal entrapment recall to cover an additional 1.1 million vehicles.
• February 16, 2010: NHTSA launches an official probe into the timeliness and scope of the pedal entrapment and sticky pedal Toyota recalls.
• March 30, 2010: At the request of Congress, the U.S. DOT announces two studies into unintended acceleration. One looks at possible electronics causes for unintended acceleration in Toyotas; the other examines unintended acceleration and the safety of vehicle electronics across the automotive industry.
• April 5, 2010: NHTSA demands the maximum, $16.375 million, civil penalty on Toyota for its failure to notify the agency of the sticky pedal defect for more than four months after discovering it. Auto manufacturers are legally obligated to notify NHTSA within five business days of determining that a safety defect exists. Toyota pays the full fine on April 19.
• December 20, 2010: Toyota agrees to pay the maximum $16.375 million civil penalty as the result of another NHTSA investigation into whether their recall of 5.5 million vehicles for pedal entrapment was conducted in a timely manner.

Government Probe Finds no Link Between Electronics and Unintended Acceleration in Toyota and Lexus Vehicles

A 10-month long probe done by the National Highway Traffic Safety Administration and NASA found no link between software-driven throttles and unintended acceleration in Toyota Motor Corp vehicles. The investigation concluded that the previously suspected sticking accelerator pedals and loose floor mats are to blame for the unfortunate incidents, which allegedly caused some 89 deaths.

“There is no electronic-based cause for unintended high-speed acceleration in Toyotas”, U.S. Transportation Secretary Ray LaHood said in a statement.

While the result of the government inquiry on this matter is in Toyota’s favor, the Japanese maker is still not off the hook. First of all, Toyota has been found 'guilty' in regards of the two mechanical safety defects including the 'sticky' accelerator pedals and a design flaw that allowed the floor mat to trap the accelerator pedal.

Besides losing massive amounts of money due to having recalled nearly 8 million vehicles in 2009 and 2010, the automaker also had to pay almost US$50 million in fines and lawsuit settlements. And that’s not the end of it, as there are still many cases in federal and state courts, which have an estimated potential liability of up to US$10 billion.

Last but not least, the government may demand that all vehicles must be equipped with braking systems capable of automatically counteracting unintended acceleration, which could deliver another blow to Toyota’s budget.

In response to the NHTSA/NASA study, Steve St. Angelo, Toyota’s Chief Quality Officer for North America, said:

"Toyota welcomes the findings of NASA and NHTSA regarding our Electronic Throttle Control System with intelligence (ETCS-i) and we appreciate the thoroughness of their review. We believe this rigorous scientific analysis by some of America's foremost engineers should further reinforce confidence in the safety of Toyota and Lexus vehicles. We hope this important study will help put to rest unsupported speculation about Toyota's ETCS-i, which is well-designed and well-tested to ensure that a real world, un-commanded acceleration of the vehicle cannot occur."

“We will continue to develop and equip Toyota and Lexus vehicles with industry-leading safety technologies, including many based on breakthroughs in sophisticated electronics systems. We will also continue to cooperate fully with NHTSA and respected outside experts in order to help ensure that our customers have the utmost confidence in the safety and reliability of our vehicles. Everyone at Toyota – all 30,000 of our team members in the United States and the many thousands of Americans at our dealers and suppliers across the country – is focused on listening to our customers and constantly improving our products and service”, Mr. Angelo concluded.

By Csaba Daradics

Source: Reuters , Toyota

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2011 Ford Explorer Receives its First Recall

Ford's freshly launched 2011 Explorer SUV has received its first safety recall for a problem concerning the second row of seats. The recall affects approximately 1,658 Explorers made between July and December of last year.

According to a filling with federal safety regulators, the manual recliner mechanisms of the second row seats may "have components that are out of dimensional specification". The NHTSA said that in the event of a crash, "the seat back may not provide the required strength, increasing the risk of injury."

The Detroit automaker said that as of January 21, 2011, it is not aware of any reports of this condition on vehicles in customer service.

Ford said it will notify owners and dealers will repair the seats free of charge. The safety recall is expected to begin on or about February 14, 2011. Owners of the affected models may contact the company's customer service at 1-866-436-7332.

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